Bearing maintenance and maintenance.
2023-03-23
Disassemble
Bearing disassembly is regular maintenance, bearing replacement. After disassembly, if it continues to be used or the state of the bearing needs to be checked, the disassembly should also be carried out with the same care as the installation. Attention should be paid to not damaging the bearing parts, especially the disassembly of interference fit bearings, which is difficult to operate.
It is also very important to design and make disassembly tools according to the needs. In disassembly, according to the drawings study disassembly method, sequence, investigation of bearing matching conditions, in order to obtain the disassembly operation foolproof.
The removal of the outer ring interference fit of the outer ring, in advance on the circumference of the shell set several outer ring extrusion screw screws, one side equally tighten the screw, while disassembling. These screw holes are usually covered with blind plugs, tapered roller bearings and other separate type bearings, set out a few notches in the shell block shoulder, use a pad, remove with a press, or gently knock the removal.
The removal of the inner ring can be easiest when pulled out by a press. At this point, pay attention to the inner ring to bear its pulling force. Moreover, the pull-out clamp shown is also used, no matter what kind of clamp, it must be firmly stuck on the side of the inner ring. For this reason, it is necessary to consider the size of the shaft retaining shoulder, or study the processing of the upper groove at the retaining shoulder, so as to use the drawing clamp.
The inner ring of large bearing is disassembled by oil pressure method. Oil pressure is applied through the oil hole arranged in the bearing to make it easy to draw. The bearing with large width is disassembled by oil pressure method and drawing clamp.
The inner ring of cylindrical roller bearing can be disassembled by induction heating method. In a short period of time heating local, so that the inner ring expansion after drawing method. Induction heating method is also used when a large number of these bearing inner rings need to be installed.
Clean
When the bearing is removed for inspection, the appearance should be recorded by photography and other methods first. In addition, the amount of remaining lubricant should be confirmed and sampled before cleaning the bearing.
a, bearing cleaning is divided into rough washing and fine washing, and can be used at the bottom of the container on the metal grid.
b. When roughing, remove grease or adhesion with brush in oil. At this point, if you rotate the bearing in the oil, it will damage the rolling surface due to foreign bodies.
c, fine washing, slowly turn the bearing in the oil, must be carefully carried out.
The usual cleaning agent used is neutral non-aqueous diesel or kerosene, and sometimes warm lye is used as required. No matter what kind of cleaning agent is used, always filter to keep it clean.
After cleaning, immediately coat the bearing with anti-rust oil or anti-rust grease.
Examination and Judgment
In order to judge whether the removed bearing can be reused, it is necessary to check its dimensional accuracy, rotation accuracy, internal clearance, mating surface, raceway surface, cage and sealing ring, etc. Because large bearings can not be rotated by hand, pay attention to check the appearance of rolling body, raceway surface, cage, guard surface, etc. The higher the importance of bearings, the more careful inspection must be.
The reason of rolling bearing heating and its elimination method
Bearing low accuracy: choose bearings with specified precision grade.
Spindle bent or box hole different heart: Repair the spindle or box.
Poor lubrication: choose the specified brand of lubrication materials and appropriate cleaning.
Low assembly quality: improve assembly quality.
Running of bearing inner shell: replace bearing and related wear parts.
Too much axial force: cleaning and adjusting the clearance of the seal ring should be between 0.2 and 0.3mm, and the diameter of the impeller balance hole should be corrected and the static balance value should be checked.
Bearing damage: Replace the bearing.
keep
Bearing disassembly is regular maintenance, bearing replacement. After disassembly, if it continues to be used or the state of the bearing needs to be checked, the disassembly should also be carried out with the same care as the installation. Attention should be paid to not damaging the bearing parts, especially the disassembly of interference fit bearings, which is difficult to operate.
It is also very important to design and make disassembly tools according to the needs. In disassembly, according to the drawings study disassembly method, sequence, investigation of bearing matching conditions, in order to obtain the disassembly operation foolproof.
The removal of the outer ring interference fit of the outer ring, in advance on the circumference of the shell set several outer ring extrusion screw screws, one side equally tighten the screw, while disassembling. These screw holes are usually covered with blind plugs, tapered roller bearings and other separate type bearings, set out a few notches in the shell block shoulder, use a pad, remove with a press, or gently knock the removal.
The removal of the inner ring can be easiest when pulled out by a press. At this point, pay attention to the inner ring to bear its pulling force. Moreover, the pull-out clamp shown is also used, no matter what kind of clamp, it must be firmly stuck on the side of the inner ring. For this reason, it is necessary to consider the size of the shaft retaining shoulder, or study the processing of the upper groove at the retaining shoulder, so as to use the drawing clamp.
The inner ring of large bearing is disassembled by oil pressure method. Oil pressure is applied through the oil hole arranged in the bearing to make it easy to draw. The bearing with large width is disassembled by oil pressure method and drawing clamp.
The inner ring of cylindrical roller bearing can be disassembled by induction heating method. In a short period of time heating local, so that the inner ring expansion after drawing method. Induction heating method is also used when a large number of these bearing inner rings need to be installed.
Clean
When the bearing is removed for inspection, the appearance should be recorded by photography and other methods first. In addition, the amount of remaining lubricant should be confirmed and sampled before cleaning the bearing.
a, bearing cleaning is divided into rough washing and fine washing, and can be used at the bottom of the container on the metal grid.
b. When roughing, remove grease or adhesion with brush in oil. At this point, if you rotate the bearing in the oil, it will damage the rolling surface due to foreign bodies.
c, fine washing, slowly turn the bearing in the oil, must be carefully carried out.
The usual cleaning agent used is neutral non-aqueous diesel or kerosene, and sometimes warm lye is used as required. No matter what kind of cleaning agent is used, always filter to keep it clean.
After cleaning, immediately coat the bearing with anti-rust oil or anti-rust grease.
Examination and Judgment
In order to judge whether the removed bearing can be reused, it is necessary to check its dimensional accuracy, rotation accuracy, internal clearance, mating surface, raceway surface, cage and sealing ring, etc. Because large bearings can not be rotated by hand, pay attention to check the appearance of rolling body, raceway surface, cage, guard surface, etc. The higher the importance of bearings, the more careful inspection must be.
The reason of rolling bearing heating and its elimination method
Bearing low accuracy: choose bearings with specified precision grade.
Spindle bent or box hole different heart: Repair the spindle or box.
Poor lubrication: choose the specified brand of lubrication materials and appropriate cleaning.
Low assembly quality: improve assembly quality.
Running of bearing inner shell: replace bearing and related wear parts.
Too much axial force: cleaning and adjusting the clearance of the seal ring should be between 0.2 and 0.3mm, and the diameter of the impeller balance hole should be corrected and the static balance value should be checked.
Bearing damage: Replace the bearing.
keep
Bearings are coated with appropriate amount of anti-rust oil and packed with anti-rust paper when leaving the factory. As long as the packaging is not damaged, the quality of bearings will be guaranteed. But for long-term storage, it is appropriate to store it on a shelf 30cm above the ground under the condition of humidity below 65% and temperature about 20℃. In addition, the storage place should be away from direct sunlight or contact with cold walls.
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